7075-T651 and 7075-T6 are two different temper designations for aluminum alloy 7075. These temper designations indicate specific heat treatment processes that the aluminum undergoes, resulting in different mechanical properties and characteristics. Here's a breakdown of the differences between 7075-T651 and 7075-T6:

Heat Treatment:
7075-T651: This temper designation involves a solution heat treatment, which is a process of heating the aluminum to a specific temperature to dissolve any alloying elements, followed by a quenching step to rapidly cool it. After quenching, it is artificially aged to achieve the desired mechanical properties.
7075-T6: T6 temper also includes a solution heat treatment and quenching step, but the difference lies in the artificial aging process. In the T6 temper, the aluminum is aged at a higher temperature than in the T651 temper. This results in slightly different mechanical properties.
Mechanical Properties:
7075-T651: T651 temper provides high strength and good resistance to stress corrosion cracking. It is characterized by a lower yield strength compared to T6 but better toughness and stress corrosion resistance.
7075-T6: T6 temper offers the highest strength among the various tempers of 7075 aluminum. It has a higher yield strength and tensile strength compared to T651, making it ideal for applications where maximum strength is required.
Applications:
7075-T651: This temper is often chosen when a balance between strength and toughness is required. It is commonly used in applications like aerospace components, where resistance to stress corrosion cracking is crucial.
7075-T6: T6 is selected for applications that demand the highest strength possible from 7075 aluminum. It is used in high-performance aerospace structures, military applications, and high-stress components in various industries.
Machinability:
Cost:
7075-T651: The T651 temper, with its slightly lower strength, may be more cost-effective in some applications where the highest strength is not required.
7075-T6: T6 temper, being the highest strength option, may be more expensive due to the additional processing steps involved.
7075-T651: Due to its slightly lower strength, T651 aluminum may be somewhat easier to machine compared to T6. However, both temper designations are generally considered to have good machinability for aluminum alloys.
