
Alloys are metals with enhanced material properties (strength, electrical resistance, workability, etc.) made by adding metallic elements to base metals, and these series are named after four digits. 3003 aluminum alloy and 6061 aluminum alloy are two popular models, what is the difference between them?
1. Main properties and applications of 3003 and 6061
3003 aluminum is in the 3xxx series, which means that its main alloying element is manganese, it has a good finish, it has excellent formability, it welds well, it is moderately strong and resistant to corrosion. About the same as pure aluminum, no reaction to heat treatment process. Instead, this alloy can be strain hardened to increase its strength and is usually tempered in 3003-H18 and 3003-H22. While not particularly strong, 3003 aluminum has many applications in the food/chemical market as a highly ductile yet corrosion resistant material.

Like other 6xxx alloys, 6061 aluminum contains magnesium and silicon as its main alloying elements, which are responsible for its good strength properties. 6061 aluminum achieves greater strength gains during heat treatment and is common in T6 and T4 tempers. It can be found in most machine shops and is the first choice for welding assemblies, building framing, or any structure that requires a rock-solid skeleton.

2. Differences in mechanical properties
Comparison of material properties between 3003 & 6061 aluminum alloys | ||||
Material properties | Type 6061 Aluminum alloy | Type 3003 Aluminum alloy | ||
Units | Metric | English | Metric | English |
Yield Strength | 276 MPa | 40000 psi | 185 MPa | 26800 psi |
Bearing Yield Strength | 386 MPa | 56000 psi | 262 MPa | 38000 psi |
Shear Strength | 207 MPa | 30000 psi | 110 MPa | 16000 psi |
Hardness (Brinell) | 95 | 55 | ||
Machinability | Good | Fair | ||

